Packaging manufacturers like Genpak often face a familiar set of challenges: late machine starts, inconsistent shift transitions, high rework, and a lack of visibility into what’s actually happening on the floor. Despite having systems in place, Genpak needed a way to surface hidden inefficiencies and act on them in real time.

Through a focused 90-day pilot with Shoplogix, Genpak achieved measurable, high-impact results:

• A +11% increase in OEE
• 8 hours/week saved from roll change optimization
• 6 hours/week recovered by reducing rework on the night shift
• 5 hours/week gained by improving shift handovers

In total, the plant unlocked 19 hours of operational time per week, equivalent to nearly 1,000 hours per year.

This success wasn’t about adding another layer of technology—it was about making performance visible, empowering teams, and building the habits that lead to consistent improvement.

Key Benefits for Manufacturers:

• Real-time visibility into production losses
• Faster changeovers and more efficient shift transitions
• Data-driven accountability between shifts< /li>
• A clear path to operational improvement in just 90 days

If your plant is struggling with hidden inefficiencies or underperforming shifts, this case shows what’s possible with the right visibility and a focused action plan.