Coveris, a leading European packaging manufacturer, faced challenges with setup inconsistencies and limited visibility into production issues at their Louth plant. By implementing Shoplogix’s OneSignal, they unlocked powerful real-time insights that quickly drove operational improvements.

Key Challenges:

• Inconsistent setups across 5 printing presses and 17 job changes per day
• Increased scrap, reduced run speeds, and missed production targets
• Lack of visibility into root causes of inefficiencies

The Shoplogix Solution:

• Connected machines in just 1 day (vs. over a month with a competitor)
• Delivered real-time data on key metrics like scrap, setup time, and run speed
• Identified inefficiencies in:
• Mechanical setup
• Registration
• Final adjustments

Results & Business Impact:

• 10% reduction in setup waste, saving £800,000 annually
• 16% increase in run speed, boosting revenue by £340,000
• 9% improvement in OEE, raising plant-wide productivity

Why It Matters for Manufacturers:

This case shows how fast, cost-effective smart connectivity can help manufacturers:

• Gain instant visibility into performance issues
• Standardize processes and reduce variability
• Make data-driven decisions that improve efficiency, reduce waste, and increase profitability